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THERMAL RECLAMATION

Thermal ReclamationSince 1986, Pheonix Thermal Systems has been at the forefront of thermal reclamation.

ADVANTAGES OF PX THERMAL DESIGN

  • Reliable Performance
  • Robust construction
  • Minimal maintenance costs
  • Fast warm up times
  • Suitable for continuous or intermittent operation
  • Modular low thermal mass furnace lining
  • Fully-automatic PLC operation & Self Diagnostic controls
  • No burner tubes to maintain
  • Multi-zone stainless steel gas/air fluidization modules
  • Individual zone temperature controls
  • No castable or refractory brick
  • No afterburner requirement
  • No hot sand discharge gates required
  • No moving parts in the Calciner, Heat Exchanger or Cooler Classifier
  • Sand treatment time appropriate for each application
  • Integral Heat Exchanger to preheat the fluidizing combustion air
  • Excellent environmental conformity for VOC's and particulates
  • Integral cooling and classification
  • No direct fluid bed metal containment tank
  • Stress-free fluid bed containment
  • Unique DEAD BED (patented)

Thermal Diagram

 

Thermal Reclamation Combustion Chamber Model Selection
TPH 1% 1.5% 2.0% 2.5% 3.0% 3.5% 4.0%
0.25 PXO.6G PXO.6G PXO.6G PXO.6G PX1G PX1G PX1G
0.5 PX1G PX1G PX1G PX1G PX1.5G PX1.5G PX2G
1.0 PX1.5G PX2G PX2G PX3G PX3G PX3G PX3G
1.5 PX2G PX3G PX3G PX3G PX4G PX4G PX5G
2.0 PX3G PX4G PX4G PX5G PX5G PX6G PX7G
2.5 PX4G PX4G PX5G PX6G PX6G PX7G PX8G
3.0 PX4G PX5G PX6G PX7G PX8G PX8G PX9G
4.0 PX6G PX7G PX8G PX9G PX10G PX11G PX12G
5.0 PX7G PX8G PX10G PX11G PX12G PX14G PX15G
6.0 PX8G PX10G PX11G PX13G PX15G
8.0 PX11G PX13G
10.0 PX13G PX16G
12.0 PX16G


SIZING

  • All systems are designed using computer-aided calculations to ensure all systems meet the requirements of the individual customer.
  • Typical utilities are around 19.25 m³ (680ft³) / hr natural gas and 40kW installed electrical power, per metric ton of material processed. Compressed air and water services will also be required.
  • The unit is designed to accommodate Loss-On-Ignition (LOI) levels of feed material.
  • Thermal units are sized based on Loss-On-Ignition (LOI) levels relative to combustion of residual resin and appropriate oxygen requirements.

 

Typical 1 TPH Thermal Unit Typical 1 TPH Thermal Unit
12 TPH Thermal Unit in Automotive Foundry 12 TPH Thermal Unit in Automotive Foundry
Dead Bed In Operation Dead Bed In Operation